Take This Job and…7

…”So now da corn meal gets heated up into dis soup den, and dis is da best part, she gets sucked out down dis here tube to dis here manifold where she gets pushed into dese 10 holes in da wheel here den is fired through and when she hits da cold air temperature on da udder side expands and curls up like a Newfy fart then gets cut up by dis here blade to fall into dis here tray. Each piece here is da same

“Wow” I thought. Unbelievably simple yet effective. Genius really. There they were. Perfect cheezies, slightly curled at both ends to resemble small edible canoe shaped puffs of cheese coloured corn.

“I know, I know what yer tinking.” George was getting excited. “How do dey become orange in colour? Now dis is da second best part.”

He ran over to a third panel, punched two green buttons and all of a sudden this long hollowed out tube like tunnel begins to rotate, somewhat like a cement mixer on a cement truck. On one side are three small chutes and George, overly excited now, pours some salt, oil and orange cheeze powder into these chutes separately.

“Dese mixtures are made up separately” he tells me. Over here in dese tree bins. Marked and labelled, dey are da ready mixed cement? Ha, dat’s a joke, just kidding. You do not do anyting. Dey are made up for you. It’s our secret recipe, trade secret. Just like da Colonel” he beams. He was so full of pride.

“Okay,” I was impressed at the sheer simplicity and effectiveness of this operation

Watching now as the tray holding the individual pieces of cheezies fills then dumps its load into the long tube like barrel. The cheezies seem to fall through the tunnel, up the side walls, falling down again and with the centrifugal force make their way to the end but not before passing through a bath of salts, oil and deep orange liquid cheese, which has been heated to a consistency to allow it to be sprayed all over the insides of that drum.  Amazing.

Finally, George, standing at the end with a large and round stiff hard cardboard 45 gallon container with a clear plastic bag insert, where the individual cheezies fell.

“You just stand dere watching da entire operation unfold in front of you. Da nice ting about all of dis is you get to sample da cheezies as dey come off dis unique but magnificent assembly line.  You never have to bring in a lunch, I tells ya”

George stayed with me for the entire day, ensuring I knew every aspect of the operation. It was easy: really, really easy. The main ting, thing, was the physicality of lifting and dumping 10 bags of corn meal into the hopper.  Everything else ran itself.

George and I just stood at the end of the tunnel filling up those drums with cheezies.  We chatted the whole day, chomping away as we talked. He told me about his cousin Bill Gallant, who was married to another distant cousin of his, Gladys Gallant. And a few of his mates, Frank, Raymond and Fred Gallant, who all came to the big city with George to make their fortune, at this Humpty Dumpty potato chip factory?? Or Intercity Truck Lines, or in roofing. Oh yes he told me, most of the shipping and receiving guys here are from his home county, all Gallants. Even the women working the potato assembly lines are Gallants, either by marriage Gallants – or not Gallants, or from away Gallants.

“Man, you have a big family” I told him. He looked at me with a serious and puzzled look on his face.

“Family?? No, no, no we are not family, not related in the least.”

What? Then he told me about some of his friends. There is Bill “Bologna” Gallant. He got his nickname cause he got caught stealing a tube of bologna many, many years ago. The name stuck. There’s Mary “kiss the cod” Gallant. Her dad was a cod fisherman., inshore like.  Gerry “the greaser” Gallant cause he worked in a garage with his dad. Then there’s Harry “the foreshore” Gallant cause he worked in a marina back home. Finally Don, “from out of town” Gallant cause his family moved to the county when he was a toddler.

“How long ago was that?” I asked

“About 35 years ago.” He said. “He’s not a homer so the nickname “out of towner” stuck…

Take This Job and…6

…George Gallant was a Maritimer. His diction was slightly clearer than the other Maritimers I met over the last few years.

“Hi George. Nice to meet you” I said, wondering why there were so many Maritimers here in the city.

“Okay,” he said, shaking my hand.  Without losing a moment he continued on:

“Letter be dere. Aye, letter rip” And with that he went over to a control panel and punched a few green buttons. Green for go, red for stop. How do they know I’m not colour blind I thought.

“If you was coloured blind” George said, “the greens is always on top, da reds at da bottom.” No his diction was okay, grammar not so good.

All of a sudden this huge monstrosity of a machine came to life. At one end by a set of stairs, or ladder, was a huge hopper, which was very wide at the top, narrow at the bottom. George was yelling now.

“Take dis here bag of corn meal, corn mix and drop her in da opper. You need about ten bags in”

I helped him here as there were a stack of bags on a platform at the top of the stairs just below the hoppers, er opper’s opening. Once that was done George then descended the stairs, went to another control panel and struck one green button. Whoosh, was all I heard, then orange and yellow flames contained within a large square shaped furnace came to life.

“Don’t touch dat” he said. “Or you will be crying for yer mommy and cursing the daze you was born”

Okay, I get it. The furnace.

“Now we has some time but when da heat heats up da corn meal into da corn mush or almost like a liquid corn soup – kinda like da corn chowder I gets back home I tinks. But don’t taste it or she’ll burn your mouth off to the devils lair I tink, or so my brudder tells me. My brudder Henry works here in shipping now. At night. He used to run dis machine.

“Great” I thought

“So now we attached dis black wheel to dis shaft and attach dis blade to da side of the wheel on dis crankshaft, like so. You have to do dis with every batch, to clean her off like a gutted cod, and sterilized her like to ward off those nasty gastro-intestinal critters.”

Oh I knew about them alright. I was fascinated by what I was seeing and what he was telling me. Who on earth would have thought of a machine like this? Whoever it was is probably hold up in some insane asylum I thought.

“Yes bye,” he continued. “Dis here black wheel here, you will notice, has 10 small holes bored tru it. It will remain stationary but dis here black blade here will spin around da outside of the wheel and cut off the nibblies as dey came out from da udder side. De udder side is as hot as my ole lady’s temper but on dis here side as cold as my sister’s embrace.”

“So what are we making here” I yelled

“Cheezies” he yelled back to me, spittle flying everywhere

Cheezies? Good gawd I thought. What are my friends going to think?

“Where do you work John?”

“Humpty Dumpty potato chips” I say

“Doing what?” they ask

“Making Cheezies” I say.

“Oh” killing themselves laughing. I was doomed. Back to George…

Take This Job and…5

…He then showed me where they received, distributed, cleansed and shaped the potatoes and corn meal. We glanced at the huge potato chip making machines, as they had about 4 running in parallel to one other with women in those unflattering uniforms of white: sorting and discarding the good chips from the bad, the bad being directed to a whole different conveyor.

“We don’t waste a thing” he said

Wonderful I thought.

“Where do the discarded ones go” I asked

Silence. I guess it was a trade secret.  I didn’t dare repeat myself though.

The whole scene was eerie. It was dark and cavernous in that large space. Bare bulb-ed, dim lights hung low from an obscured bare metal beamed ceiling. They were all aglow over the entire operating machines that had a cold water mist induced conveyor belts running off from a huge deep fat fryer that was connected to a massive cutting and peeling machine that was tied to an enormously high and deep hopper. I wouldn’t want to fall into there I thought. Just then the thought of those charcoal broiled burgers came into my mind for a moment thinking that I knew all of the trade secrets but I shook that thought off immediately. The finished product: those paper thin, curved smooth confectionery delights came down another conveyor flopping, turning and flipping as they made their way to a packing dock at the end of this line. The motion of those chips moving down that conveyor through a fine mist of salt and oil reminded me of fish gasping for oxygenated water, jumping and jerking in their final death throes.

He then took me back to the first large cavernous room.

“This is where you will be working” he offered. “This your machine John, your baby, so take good care of it and she will reward you a thousand fold”

“Hmmm,” I thought in shock and awe!

“George here will train you. Don’t worry about a thing. You’ll be up and at her in no time at all…”